Design Rationale and Preclinical Testing of an Anterior Interbody Fusion Device
Paul A. Glazer MD, Stephen D. Cook PhD
DEPARTMENT OF ORTHOPAEDICS, BETH ISRAEL DEACONESS MEDICAL CENTER, BOSTON MA
Anterior Lumbar Interbody Fusion
Anterior lumbar interbody fusion (ALIF) is a surgical
technique used to treat a variety of spinal disorders. Anterior
discectomy and fusion allows a direct enhancement of disc
height with restoration of lumbar lordosis. This technique
also accomplishes an indirect neuroforaminal decompression.
Furthermore, anterior interbody spinal fusion is associated with
improved fusion rates as compared to posterior inter-transverse
process fusions. The enhancement of fusion rates is believed to
be due to the placement of the fusion mass under compression
as compared to the posterior grafts, which are under tensile
stress.
Disease processes which are treated with anterior lumbar
interbody fusions include discogenic back pain, recurrent disc
herniations, spondylolisthesis, spinal instability, scoliosis and
deformity corrections, flatback syndrome, combined anterior/
posterior procedures when the fusion extends to the lumbar
spine or pelvis, and spondylosis1-6.
The success rate for ALIF varies widely in the literature
with a number of different surgical approaches, devices, and
bone graft options utilized7. The variable clinical success
rates and presence of pseudarthrosis are often also attributed
to patient risk factors (smoking, obesity, metabolic disorders,
graft material).
Surgeons have attempted to perform stand-alone anterior
fusions (without supplemental posterior instrumentation) with
devices that enhance mechanical stability of the motion segment.
(Figure 1)
Although fusion rates of 90% or higher for single level
lumbar interbody fusions are reported, these rates may be 70%
or potentially lower in the presence of risk factors. However,
these stand-alone procedures have been found to have higher
pseudarthrosis rates when multi-level fusions are attempted.
Multi-level fusion procedures are now often performed with a
combined anterior/posterior approach in order to attain satisfactory
fusion rates.
Fusion Devices and Techniques
Current anterior interbody fusion devices include: tricortical
autograft, titanium cylindrical cages (e.g. Harms
cage (Depuy-AcroMed, Cleveland, OH), BAK (Spine-Tech,
Minneapolis, MN)), allograft cortical dowels, and femoral ring
allograft.
Each of these surgical options has relative risks and benefits
to their use. Tricortical autograft offers the highest fusion
rates, but there is limited donor supply and significant graft
site morbidity. The titanium cylindrical cages (e.g. Harms,
BAK) allow a maintenance of lordosis, but there is difficulty
assessing fusion because of metallic interference.
Histology of cages which have been surgically removed
often demonstrates small areas of viable bone, but the slides
frequently are dominated by areas of necrotic bone, fibrocartilage,
and fibrous tissue. (Figure 2) The cylindrical cages are
designed with small windows which allow for bony ingrowth
from the adjacent vertebral endplates.
Allograft cortical dowels have the potential for biologic
bony incorporation, however their use is limited to L4-5 and L5-S1
via a direct anterior approach due to anatomic restrictions. Femoral
ring allograft allows excellent lordosis restoration, but again
there is difficulty assessing fusion post-operatively, and the
femoral rings often are supplemented with additional fixation
because of their limited initial biomechanical stability. (Figure 3)
EBI Ionic Vertebral Body Replacement System
Given the limitations of the existing technology, the
authors chose to participate in the creation of a new vertebral
body replacement device with the following design criteria:
improved post-operative plain radiographs and CT fusion visualization
of the fusion mass, peripheral endplate coverage to
reduce subsidence, and biomechanical strength. In addition,
the new device needed to accommodate adequate bone graft
volume and to allow for enhanced surface area contact with the
adjacent vertebral bodies.
This implant was designed in conjunction with EBI, Inc.
(Parsippany, NJ) The implant went through several design
iterations. (Figure 4)
Preclinical Studies
The final design underwent stringent biomechanical testing.(Figure 5)
Static and dynamic testing was performed using FDA guidance
documents and ASTM standards. The device alone, and as
part of an anatomical construct, was tested. The Ionic device
provides two times vertebral body crush strength and high
fatigue strength. The design also allows deflection to strain
the developing fusion mass. The columnar design allows a
uniform stress transfer, accomplishing high ultimate and yield
loads. Furthermore, the Ionic endplates cover a significant
portion of the vertebral body; thus, there is minimal subsidence
under high loads. The Ionic Anterior interbody spacer is
currently available in variable heights (9mm – 56mm) and with
0 or 8 degrees of lordosis.
A preclinical in vivo study was performed using twenty
adult pigtail monkeys. These animals underwent an anterior L5-L6
fusion through a retroperitoneal approach. There were ten
animals in each treatment group. The animals received either
the Ionic device or an allograft femoral ring, used in combination
with iliac crest bone graft. Five animals in each group were
sacrificed at 12 and 26 weeks. No additional fixation was used.
The fusions were analyzed with monthly AP and lateral
plain film radiographs, CT imaging at sacrifice, and mechanical
testing (nondestructive). In addition, qualitative and quantitative
histology and microradiography was performed. A grading
scale was used to evaluate the presence of fusion.
Grade Presence of Fusion
- No healing
- Consolidation
- Bridging callus
- Bridging callus with trabeculations
- Evidence of remodeling
Mechanical testing of the fusion masses was performed in
a nondestructive mode and measured the stiffness of the fusion
mass. The fusion masses were tested in axial compression, lateral
side-bending, as well as flexion and extension bending.
Results: Radiographically, the Ionic Fusion Device had an
improved incidence of bony fusion as compared to the femoral
ring group. The mechanical data showed no significant differences
between the groups. Histologically, the Ionic Fusion
Device had a 86% incidence of bony fusion compared to 50%
for Allograft Rings and was six times more likely to have a bony
fusion.
Clinical Trial
Given the positive biomechanical and in vivo animal
results observed, a clinical trial was begun in the US under FDA
guidelines. The device has been now used in over 75 patients,
without evidence of mechanical failure. The unique design of
the EBI Ionic Anterior Interbody Spacer and accompanying
instrumentation which has been developed allow the device to
be placed anteriorly or laterally in the thoracic or lumbar spine.
The following radiographs demonstrate its clinical effectiveness.
Patient A: Severe lower back pain with an L4-5 disc space
collapse in conjunction with a recurrent disc herniation. He
underwent an anterior interbody fusion and placement of the
Ionic Spacer. The lateral intra-op radiograph demonstrates the
ease of fusion evaluation.
Pre-OP Lateral Radiograph
Intra-op lateral radiograph demonstrating disc height restoration
accomplishing indirect neuroforaminal decompression
and ease of visualization of anterior sentinel sign.
Patient B: Significant kyphoscoliosis s/p previous laminectomy
for intra-dural tumor resection at the thoracolumbar
junction.
Post-op radiographs demonstrating multi-level placement
of the Ionic vertebral spacers which help restore anatomic lumbar
lordosis and correct sagittal and coronal plane alignment.
Given our initially positive clinical experience, we believe
that the EBI Ionic anterior vertebral body replacement device is
an attractive option for anterior interbody fusion.
Notes:
Dr. Paul Glazer is Acting Director of Spinal Surgery, Department of Orthopaedic Surgery, Beth Israel Deaconess Medical Center, Boston, MA
Dr. Stephen D. Cook is Professor of Orthopaedic Surgery, Tulane University School of Medicine, New Orleans, LA.
Address correspondence to: Paul A Glazer, MD, PC 330 Brookline Ave CC2 Boston Massachusetts 02215 pglazer@caregroup.harvard.edu
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